Corrosion behaviors of Cr2AlC/α-Al2O3 composites in 3.5 wt. % NaCl aqueous solution

Cr₂AlC and its composites containing α-Al₂O₃ (6.1 and 15.2 wt %) were prepared by hot pressing and their corrosion behaviors in air-saturated 3.5 wt % NaCl aqueous solution were investigated by electrochemical testing methods. It was revealed that the secondary phase of Al₂O₃ particles mainly distributed along grain boundaries of Cr₂AlC matrix. The potentiodynamic polarization measurements showed that the corrosion current densities of these Cr₂AlC composites were lower than that of the pure Cr₂AlC. The Aluminum in Cr₂AlC was prone to be attacked more easily. When immersed at open circuit potential (OCP), Al readily slipped out from Cr₂AlC matrix into NaCl solution in the form of dissoluble species. But in the case of polarization, regardless of potentiostatic polarization or potentiodynamic polarization, more de-intercalated Al, reacted with the electrolyte to form corrosion products of Al₂O₃ and/or AlOOH and deposited on the sample surface. For Cr₂AlC/α-Al₂O₃ composites, the presence of Al₂O₃ weakened the corrosion along grain boundaries by partly blocking the permeation of electrolyte and inhibiting the anodic dissolution process.     

Grain growth kinetics and magnetic properties of a V-doped ZnO dilute magnetic oxide

Zn_0.95V_0.05O ceramics, elaborated from milled ZnO and V₂O₅ nanopowders, were sintered at 900, 1000 and 1100 °C for 1, 2, 4, 6, 10 and 14 h. The growth kinetics was studied identifying the grain growth exponent, the activation energy and the pre-exponential factor. The high V₂O₅ concentration allowed a rapid grain growth at 900 °C only at the very first stages (t < 1 h). Meanwhile, at temperatures of 1000 and 1100 °C, the grain growth was extremely fast with a growth exponent of 0.72. The magnetic properties of the samples indicate that ferromagnetism exist in all samples in different magnitudes depending on the sintering conditions. In particular, the maximum magnetization was obtained on the sample sintered at 1100 °C for 14 h, despite the reduction of V concentration. Additionally, secondary paramagnetic phases were detected in the samples sintered at lower temperatures and shorter sintering times.     

Low-temperature sintering of Al2O3 ceramics doped with 4CuO-TiO2-2Nb2O5 composite oxide sintering aid

Dense alumina ceramics doped with 5 wt% 4CuO-TiO₂-2Nb₂O₅ composite sintering aids were obtained at low sintering temperatures of 950∼975 °C. The ceramic sintered at optimal condition shows good microwave dielectric properties (ε_r = 12.7, Q × f = 7400 GHz), high thermal conductivity (18.4 W/m K) and high bending strength (320 MPa). TEM and EDS analysis revealed that amorphous Cu-Ti-Nb-O interfacial films with nanometer thickness formed at the grain boundaries, which could provide paths of mass transportation for densification. Al³⁺ ions may be involved in mass transportation through substitution by Ti³⁺ and Ti⁴⁺ ions near the grain boundary during the sintering process. The accumulation of copper ions at the trigeminal grain boundary was observed. The migration and reaction of copper ions in grain boundaries may also play an important role in promoting mass transportation and low-temperature densification of alumina ceramics.     

Comparison of stress evolution under TGO growth simulated by two different methods in thermal barrier coatings

The growth of thermally grown oxide (TGO) is a significant factor affecting the failure mechanism of thermal barrier coatings (TBCs) during cyclic high temperature service. In this work, a complicated finite element model with two semicircles reflecting the undulation of TGO interfaces was proposed, and four representative shapes of TGO interfaces were selected. There are mainly two methods to simulate TGO growth under high temperature, and each method was achieved by implementation of user subroutines in finite element method. A total of 100 thermal cycle loads were applied to the TBCs continuously. The stress evolution in the layers of Top Ceramic Coating (TC) and Bond Coating (BC) at the end of each thermal cycle load was obtained, the influence of TGO growth on stress evolution was analyzed, the differences between two methods of TGO growth were discussed. The results show that under TGO growth simulated by the first method, the stress distribution in the y direction does not change in both TC and BC layer, and the maximum stress decreases a lot in TC layer but nearly remains the same in BC. When the growth of TGO was simulated by the second method, stress evolution is complex and undergoes up to five stages with a small undulation or convex of TGO interfaces. Stress evolution in BC layer remains as the same as in the first method. Moreover, the maximum stress increases continually in BC layer. The comparison of these two simulation method would help to study the failure of TBCs caused by TGO growth.     

Microstructure,ionic conductivity and mechanical properties of tape-cast Li1.5Al0.5Ti1.5P3O12 electrolyte sheets

Free-standing Li_1.5Al_0.5Ti_1.5P₃O₁₂ electrolyte sheets with a thickness of 50–150 μm were prepared by tape casting followed by sintering at 850–1000 °C in air. While a sintering temperature of 850 °C was too low to achieve appreciable densification and grain growth, a peak relative density of 95% was obtained at 920 °C. At higher sintering temperatures, the microstructure changed from a bimodal grain size distribution towards exclusively large grains (> 10 μm), accompanied by a decrease in relative density (down to 86% at 1000 °C). In contrast, ionic conductivity increased with increasing sintering temperature, from 0.1 mS/cm at 920 °C to 0.3 mS/cm at 1000 °C. Sintering behavior was improved by adding 1.5% of amorphous silica to the slurry. In this way, almost full densification (99.8%) and an ionic conductivity of 0.2 mS/cm was achieved at 920 °C.Mechanical characterization was carried out on the almost fully densified material, yielding elastic modulus and hardness values of 109 and 8.7 GPa, respectively. The fracture strength and Weibull modulus were also characterized. The results confirm that densification and reduction of grain size improve the mechanical properties.     

High performance lead-free Na0.5K0.5NbO3 piezoelectric ceramics obtained via oscillatory hot-pressing

Lead-free Na_0.5K_0.5NbO₃ (KNN) piezoelectric ceramics is regarded as a potential candidate for PZT material, while high performance is difficult to be obtained due to its poor sinterability and non-stoichiometric component. In this work, oscillatory pressure-assisted hot pressing (OPAHP) is utilized to fabricate KNN ceramics with high density. The KNN ceramics sintered at 860 °C exhibits superior performance with piezoelectric parameter (d₃₃) of 142 pC/N, electromechanical coupling factors (k_p) of 0.41, and relative permittivity (ε^T₃₃/ε₀) of 472–620. Additionally, hardness and flexural strength are measured as 3.55 GPa and 99.13 MPa, respectively. This work indicates that OPAHP technique is effective for fabricating KNN piezoelectric ceramics with high performance.     

Origin of superior dielectric and piezoelectric properties in 0.4Ba(Zr0.2Ti0.8)O3–0.6(Ba0.7Ca0.3)TiO3 at intermediate grain sizes

Grain size effect is one of the most important issues to develop next-generation multilayer microdevices. In this work, the tetragonal 0.4Ba(Zr_0.2Ti_0.8)O₃–0.6(Ba_0.7Ca_0.3)TiO₃ (BZT–60BCT) ceramics with a wide grain size from 2.1 to 24 μm were successfully prepared by using ultrafine nano powder and two-step sintering. The results demonstrate that critical/intermediate grain size of dielectric constant ε_r and piezoelectric constant d₃₃ appears at ∼12.9 μm. It was found that the presence of large lattice tetragonality, and enhanced domain wall motion induced by domain coexistence between submicron and nano size in sample with a grain size of ∼12.9 μm, resulting in the superior dielectric and piezoelectric properties. These findings and analyses of the origin of superior dielectric and piezoelectric properties at intermediate grain size have important practical implications in the design of high-performance piezoelectric ceramics.     

Grain boundary strengthening in ZrB2 by segregation of W: Atomistic simulations with deep learning potential

Interaction between grain boundaries and impurities usually leads to significant altering of material properties. Understanding the composition-structure-property relationship of grain boundaries is a key avenue for tailoring and designing high performance materials. In this work, we studied segregation of W into ZrB₂ grain boundaries by a hybrid method combining Monte Carlo (MC) and molecular dynamics (MD), and examined the effects of segregation on grain boundary strengths by MD tensile testing with a fitted machine learning potential. It is found that W prefers grain boundary sites with local compression strains due to its smaller size compared to Zr. Rich segregation patterns (including monolayer, off-center bilayer, and other complex patterns); segregation induced grain boundary structure reconstruction; and order-disorder like segregation pattern transformation are discovered. Strong segregation tendency of W into ZrB₂ grain boundaries and significant improvements on grain boundary strengths are certified, which guarantees outstanding high temperature performance of ZrB₂-based UHTCs.     

Experimental and numerical assessment of grain boundary energies in polycrystalline uranium dioxide

Uranium dioxide ceramics are widely used as nuclear fuels. Thus, it is important to understand the role of the grain boundaries (GBs) which decisively govern the properties of these polycrystalline materials and subsequently determine their performances. Here, we report a coupled numerical - experimental approach enabling to assess GB energies. Firstly, GB formation energies (γ_gb) were computed for 34 symmetric tilt GBs in UO₂ with molecular dynamics simulations at 1700 K. The surface energies (γ_S) relative to the respective planes of these GBs were calculated as well. The Herring relation was then used to assess the dihedral angles Ψ of the corresponding GB grooves. Secondly, a UO₂ ceramic sample was annealed at 1673 K to obtain GB grooves. The CSL GBs of interest were identified by EBSD and their Ψ angles determined by AFM. Computed and measured Ψ values were found to be very close.     

IR-transparent MgO-Y2O3 ceramics by self-propagating high-temperature synthesis and spark plasma sintering

A glycine–nitrate self-propagating high temperature synthesis (SHS) was developed to produce composite Y₂O₃–MgO nanopowders. Based on the thermodynamic calculations a 0.25YMg₂(NO₃)₇-0.75NH₂CH₂COOH precursor composition was selected to prepare low agglomerated uniform composite yttria-magnesia powder. Near full dense composite ceramics were fabricated based on the prepared powders by the spark plasma sintering method. IR-transmittance and hardness of the Y₂O₃–MgO ceramics were studied in correlation with sintering conditions. The best transmittance of 80.9%@5 μm and H_v = 10.2 GPa were measured for the sample obtained at 1150 °C.